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CENTRAL HEATING
Heatranger Oil-fired Models 440, 460, 480, 499 K
& KB, 880K, 8120K, 8150K
These models offer considerable flexibility in
central heating system design and are compatible for use with most modern
systems.
This can include normal open-vented or sealed
systems utilizing conventional radiators or underfloor heating. They may be also
used in conjunction with 'Heatstore' type hot-water cylinders.
Whilst it is difficult to predict the total number of
radiators which each model will supply, it is more appropriate to refer to
the radiators stated output and then check that the total is within the capacity
of that particular model Rayburn. Always allow a margin of 10% for pipe-work
losses and of course an allowance for the domestic hot water requirements.
A fully pumped, indirect system is required,
similar to that shown below, noting that the diameter of the flow and return
pipes should be 28mm, up to the point in the system where the heating and hot
water circuits split.
Whatever type of system is used, it must be fully
pumped and contain a
suitable corrosion inhibitor.
Some heat is generated by the boiler when cooking
operations are carried out (max 1kW/hr) therefore the Rayburn incorporates its own pump over-run
control, thus it is necessary to provide a bypass loop, in circumstances
where zone valves and/or thermostatic radiator valves are fitted which can completely close both
circuits. This bypass could
incorporate a heat leak such as a towel rail, but otherwise should provide a
pipe-work loop of at least 5m from the Rayburn, sufficient to discharge the
latent heat. An automatic pressure adjusting valve should be fitted to the bypass.


Since these models incorporate a manual reset
overheat device, it is possible to use a sealed system as an alternative to the
conventional open-vented arrangement. Sealed systems, set to operate at a
maximum pressure of 2 bar, will require the appropriate ancillary equipment,
such as expansion vessel, pressure relief valve and filling loop.

Time control for the heating system is obtained
from the Rayburn's integral programmer. Motorised valves should be used to provide the
necessary control, in conjunction with cylinder and room thermostats and may be of the 2 port zone type or 3 port mid-position
variety. They should be sized as follows.

| Model |
2 Port Zone Valve |
Mid Position Valve |
| 440K, 460K |
22mm |
22mm |
| 480K |
28mm |
28mm |
| 499K, 880K, 8120K, 8150K |
28mm |
Do not use |
Typical external wiring diagram for controls
shown below.

If under-floor heating is to be used, this should
be a proprietary packaged system, consisting of all the necessary controls etc.
Such systems normally require the water temperature through the plastic pipe coils to be
restricted to a relatively low temperature such as 30-50 degrees C., but the
Rayburn's boiler thermostat must not be used for this purpose, otherwise the
domestic hot water temperature would be insufficient and damage to the heat
exchanger may result from condensation. Instead, the under-floor equipment
manufacturer will normally supply the necessary thermostats and mixing/blending
valves to control the water temperature to the heating coils. Always refer to
the manufacturers technical literature and instructions.
Thermal store type hot-water cylinders may be
used with these model Rayburns, in which the heat for the radiators is drawn
from the cylinder. Note that two circulating pumps will normally be required. A
typical system is shown below, courtesy of Albion Cylinders Ltd and featuring
their 'Mainsflow' system.

The system must be installed in
accordance with local water bylaws, Building Regulations and British standards
and we strongly encourage that the plumbing and electrics be carried out by a
competent person.
See
also Domestic Hot Water
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